Reusability simplified: the journey to develop a sustainable, low-cost, reusable autoinjector

09 Oct 2024 1min read
Team Consulting logo: Award-winning medical device consultancy specializing in medical technology design and development. 39 years of experience.

Team Consulting

Company update

How do you create an autoinjector that balances sustainability, cost and reusability, all while maintaining a high level of usability? At this year’s PDA Universe of Pre-Filled Syringes, AstraZeneca and Team Consulting will be presenting an innovative, mechanical, reusable autoinjector solution designed to meet exactly this goal.

The talk, presented by Duncan Paterson, Senior Director, Device Development, AstraZeneca, and Michael Herd, Senior Engineering Consultant, Team Consulting, will explore the challenges around device reusability and highlight how we overcame this through rigorous user testing and design iterations.

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Reusable autoinjectors have the potential to reduce both the cost and environmental impact of drug delivery, especially when considering chronic conditions which require frequent dosing. The goal of this project was to design a low-cost reusable autoinjector that can realize these benefits and contribute to AstraZeneca’s ambitious sustainability goals, while simultaneously providing a highly intuitive, user-friendly administration experience.

Duncan Paterson, Senior Director, Device Development, AstraZeneca

Compared to single use autoinjectors, a reusable component inevitably adds use steps to load, unload and reset the device for each dose. Through rapid iterative cycles of user testing and design improvements, we have ensured these additional steps are intuitive and straightforward for users. The innovative all-mechanical reusable design delivers the usability and safety of an autoinjector whilst also achieving the cost and sustainability goals required by AstraZeneca.

Michael Herd, Senior Engineering Consultant, Team Consulting

Watch the talk at PDA Universe of Pre-Filled Syringes

Don’t miss the talk at 14.40 on the 22 October in Phoenix, Arizona. We hope to see you there.

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